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I have a Single Node K2 App DEV Server and Load Balanced K2 App QA Servers.

On Dev I can start workflow instances, no issues.

On QA, however I get the following error: "Workflow step instance threshold exceeded. Too many workflow steps were started based on your policy." 

 

 

Sounds like the threshold limit has been hit. Check your policies as described here for the limit that has been set and to increase it if need be:
https://help.nintex.com/en-US/k2five/userguide/5.4/default.htm#K2-Management-Site/Workflow_Server/Settings.htm

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